2R- Technology representative of EXERON, TRIMILL, SAMAG, ZIERSCH and WALMAG in México. Sales, technical and applications support, spare parts, maintenance and training expert level. ¡Your one stop shop!
2R Technology representative of EXERON,TRIMILL, SAMAG, ZIERSCH and WALMAG in México. Sales, technical and applications support, spare parts and training up to expert level.
EXERON: Unique Technologies, high-speed cutting centers in 3 and 5 axis “HSC/MP”, Ultra precision in CNC to manufacture parts for mold and dies industry.
Same attributes in erosion processes “EDM” with the most advanced technology exogen, ultra-precision and highest efficient cost ratio performance.
For each machine/process a wide range of EXERON build automation systems for unique parts production, one machine for all materials, sizes and tasks (graphite, hardness steel, cooper, etc.)
TRIMILL, leader in design, development and manufacturing of the most accurate, dynamic and powerful portal milling machines to manufacture medium and large size parts highest efficient cost ratio performance. From 2.5ton to >100ton, travels from 1.100mm x 1.000mm to >10.000mm x 4.500mm in 3, 5, 6 y 7 axis.
SAMAG, with over 150 years in the market, with traveling column machines and combined deep drilling and milling machines.
ZIERSCH, high precision surface, portal, rotary table and cylindrical grinding machines, quality and precision in grinding machine manufacturing for decades, from small to very large parts.
WALMAG magnetic work holding for chip removal operations and lifting magnets, replacing ropes chains or clamps during handling and lifting.
MHT clean job, good, fast and cheap milling with this air-cooling lubrication system medium distributor that contribute to its highly officient operation. MHT a unique milling technology of the future.
MASAM Special tools FSW- Friction Stir Welding, technology influenced by many factors that determine the concept of the entired workplace. It works on the basis of friction and allows you to create high-strength joints without melting the material. This ensures exeptional quiality and reliability of the welded joint.
¡All this in the hand of an expert team in México!
Our Partners
TRIMILL, leader in design, development and manufacturing of the most accurate, dynamic and powerful portal milling machines to manufacture medium and large size parts highest efficient cost ratio performance. From 2.5ton to >100ton, travels from 1.100mm x 1.000mm to >10.000mm x 4.500mm in 3, 5, 6 y 7 axis.
EXERON: Unique Technologies, high-speed cutting centers in 3 and 5 axis “HSC/MP”, Ultra precision in CNC to manufacture parts for mold and dies industry.
SAMAG, with over 150 years in the market, with traveling column machines and combined deep drilling and milling machines.
ZIERSCH, high precision surface, portal, rotary table and cylindrical grinding machines, quality and precision in grinding machine manufacturing for decades, from small to very large parts.
WALMAG manufacturer of top lifting magnets and magnets for clamping during machining, and demagnetizers. Replacing ropes chains or clamps during handling and lifting. The Walmag brand carries tradition, quality and affordability in the background of its own development and production center.
Milling technology of the future, the revolutionary idea behind this product is that – instead using water and oil- the medium distributor cools the milling cutter with compressed air and reliably and constantly removes swarf, even from deep contours and grooves.
FSW (Friction Stir Welding) technology. This welding method makes it possible to create high-strength joints without melting the material, which ensures exceptional quality and reliability. MASAM are ready to provide solutions for the most demanding industrial applications. FSW technology uses heat generated by friction between the rotating tool head and the joined material.
2R- Technology representative of EXERON, TRIMILL, SAMAG, ZIERSCH and WALMAG in México. Sales, technical and applications support, spare parts, maintenance and training expert level.
¡Your one stop shop!
TRIMILL, leader in design, development and manufacturing of the most accurate, dynamic and powerful portal milling machines to manufacture medium and large size parts
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CNC 3 to 7 simultaneous axis Horizontal/ Vertical
VC-3 Axis Vertical
VF-5 Axis Vertical
VFC- 5 Axis Vertical
VS- 5 Axis Vertical
VU-6 Axis Vertical
VM-5/6 Axis Vertical
VR- 5 Axis Vertical
HC-4 Axis Horizontal
HF-6/7 Axis Horizontal
Travel distance X: From 1.100 to >13.500mm
Travel distance Y: From 1.000 to 4.500mm
Travel distance Z: From 700 to 1.800mm
Workpiece weight: 2.5 Ton to >100 Ton
Feed rate: 30.000 to 60.000mm/min
Resolution:0.001mm
RPM : 1000 RPM-30.000 RPM
Integrated to machine tool changer: 30 positions ó >
VC-3 Axis
VF-5 Axis with fixed table
VFC-5 Axis compact with fixed table
VS-5 Axis with tilting Rotary table
VU 5-6 Axis with rotary table
VM -5 Axis with changable heads
VR-5 Axis type with fixed table and linear motors for finishing machining
HC 4-5 Axis with traversing rotary table
HF 7 Axis with traversing rotary table
Unique Technologies, high-speed cutting centers in 3 and 5 axis “HSC/MP”, Ultra precision in CNC to manufacture parts for mold and dies industry.
Same attributes in erosion processes “EDM” with the most advanced technology EXOGEN, ultra-precision and highest efficient cost ratio performance.
For each machine/process a wide range of EXERON build automation systems for unique parts production, one machine for all materials, sizes and tasks (graphite, hardness steel, cooper, etc.)
Line CNC HSC600/MP7/MP9/MP11
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Travel distance X: From 550 to 1.055 mm
Travel distance Y: From 340 to 900 mm
Travel distance Z: From 355 to 540 mm
Workpiece weight: From 500Kg to1.000Kg
Feed rate: From 30m/min to 80m/min
Resolution: Until 0.0001mm
RPM: 36.000 and 42.000
Integrated to machine tool changer: From16 positions to 210 positions
Line EDM 312/313/314/316/316XXL
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Travel distance X: From 350 to 2.000 mm
Trevel distance Y: From 270 to 1.180 mm
Travel distance Z: From 270 to 800 mm
Workpiece weight: From 500Kg to 8.000Kg
Feed rate: Until 6000mm/min
Resolution: 0.001mm
RPM axis C: From 60/mm to 100/mm
Generator: From 60A to 120A
Integrated tool changer: From 4 positions to 50 Positions
Automation
Automation systems for unique parts production, for all materials, sizes and tasks in different levels:
Own machine Integrated automation of workpieces and tools
Two machines same process EDM-EDM or CNC-CNC
Two machines different process EDM-CNC
Integrated systems as much as you need EDM and CNC machines+ CMM + Cleaning, etc.
Integration of different systems EROWA, 3R, CERTA and many more possible.
Transfer capacity of automated parts up to 450Kg/500×700+340mm
Automation for unique parts production, for all materials, sizes and tasks in different levels.
Awex Cell
EDM313 + AWEX 100/5
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Increased efficiency
• Unmanned production for EDM
• Automatic electrode and pallet changing system
• Optimal price/performance ratio
• Smallest installation area with optimal accessibility
• Integrated solution
• No overall CE required
Maximum flexibility
• Supports all common clamping systems
• Including seat occupancy control
• AWEX 150 magazine configuration with a wide range of variants; 50/5; 100/5
• Optimal for electrodes and workpieces
• Varied magazine configuration
• Chip identification possible
Awex Cell
HSC MP7 + AWEX 100
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Increased efficiency
• Unmanned production for HSC
• Automatic pallet changing system
• Optimal price/performance ratio
• Smallest installation area with optimal accessibility
• Integrated solution No overall CE required
Maximum flexibility
• Supports all common clamping systems
• Including seat occupancy control
• Workpiece magazine / machining room separate
• AWEX 100 magazine configuration with a wide range of variants; 50/5
• Ideal for electrodes, small workpieces and series
• Adapter pallet handling possible: UPC = > ACTUAL
• Chip identification possible
Robot Cell
EDM 314 + RoboCube + MP9
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Increased efficiency
• Unmanned production for up to 3 processes (HSC ,EDM, CMM)
• Automatic electrode and pallet changing system
• Optimal price/performance ratio
• Smallest installation area with optimal accessibility
Maximum flexibility
• High degree of freedom of the robot (ceiling mounting)
• Supports all common clamping systems
• Including seat occupancy control
• Workpiece magazine / machining room separate
• Varied magazine configuration
• Linear horizontal bars, rotary magazines, floor occupancy possible
• Ideal for electrodes, milling tools, workpieces (up to 150 kg) and series
• Adapter pallet handling possible.: UPC = > ITS
Linear Cell
EDM313 + AWEX 100/5
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Increased efficiency
• Unmanned production for 1–8 processes (HSC, EDM, CMM, cleaning)
• Automatic electrode and pallet changing system
• Robust design
• Easy handling (linear robot)
• Maximum flexibility
Flexible layout options for the installation area
• Expandable linear rail
-Supports all common clamping systems
-Includes slot occupancy monitoring
-Separate workpiece magazine and machining area
-Versatile magazine configurations
-Linear racks, rotary magazines, loading station
-Ideal for electrodes, milling tools, and workpieces (< 150 kg, < 250 kg, < 500 kg) as well as series production
-Adapter pallet handling supported (e.g., UPC => ITS)
-Chip identification capability
Robot Cell
HSC MP11 + ERD250
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Increased efficiency
• Unmanned production for 1-2 processes ( HSC, EDM, CMM)
• Automatic electrode and pallet changing system
• Robust construction Easy handling (linear robots)
Maximum flexibility
• Flexible design of installation areas
• Linear rail can be retrofitted, >2 processes possible
-Supports all common clamping systems
-Including seat occupancy control
-Workpiece magazine / machining room separate
-Varied magazine configuration
• Linear horizontal bars, rotary magazines
-floor occupancy possible Ideal for electrodes, workpieces (< 250 kg) and series
-Adapter pallet handling possible: UPC = > ITS
Chip identification possible
Quality since 1873 – Developer and manufacturer of machine concepts,
from the single machine to turnkey solutions
Our machines and systems are used worldwide in many sectors and industries, including the automotive sector, tool and mold making, and mechanical engineering.
SFZ– Traveling column 5 axis machines ¡ 4 design sizes and a lot of possibilities!
TFZ– ¡Two in one! Combined Deep Grilling and Milling Machines.
Line SFZ 2500/3500/5000/7500
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Travel distance X: From 2.500 to 7.500 mm
Travel distance Y/Z: 1.000 mm
Workpiece weight: From 4000kg to 9000kg
RPM: From 12,000 to 20,000
Feed rate: 40.000 mm/min
Aceleration: 5m/s2
SFZ- Traveling column 5 axis machines ¡ 4 design sizes and a lot of possibilities!
Variable lengths for different workpiece sizes. Customized solutions in series production, the SFZ series offer endless possibilities, extremely rigid and stable machine as well very high accurancy.
Our SFZ machines offer maximum performance and at the same time best quality, the high flexibility allows the SFZ to be used in a wide range of industries: Mechanical engineewring, mold manufacturing, Automotive, Workshops, aerospace.
Line TFZ 2/ TFZ 2 L/ TFZ3/ TFZ 3 L/ TFZ4
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Table load capacity: From 7.000kg to 40.000kg
Travel distance X (table crosswlse): From 1200 to 3.200mm
Trevel distance Y(drilling/milling unit vertical): 1.050/ 1.2501)
Travel distance Z(drilling/milling unit horizontal): From 1.100 to 2000 mm
Drilling diameter: From ø3mm to ø65mm
Drilling depth in one step: From 1.000mm to 2.300mm
Feed rate: 20.000mm/min
Spindle power: 42 Kw
Spindle speed: 10.000 RPM
Spindle torque:320Nm
TFZ– ¡Two in one! Combined Deep Grilling and Milling Machines.
Two is better than one, this is why we attached the drilling beam to two ball screw drives, resulting regidity and accurancy. With the very successful and established TFZ series, SAMAG has been a guarantor for task-specific solutions and customized machines for many years. At the same time, the well-designed machine structure of the TFZ allows for optimum deep drilling and highly dynamic milling with only one clamping and thus efficiency par excellence. The unique design principle assures optimum accessibility at any time, minimum distance between swivel bearing and machining point and extremely stable tool guiding for high-precision work, even in case of high transverse forces.
¡German High precision grinding machines! THE NEW ART OF GRINDING
Ziersch’s company slogan standing for…
- Quality first – excellent machine quality
- Highest precision
- Cutting edge technology
- Modern & unique design
- Service excellence
- Excellent price performance ratio
Surface Grinding
Machines
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Technical data models Z24 to Z735
Grinding range: From 400×250 to 3.500 x800mm
Cross travel: From 220 to 750mm
Longitudinal travel: From 600 to 4.000mm
Distance table to spindle centre: From 600 to 700mm
Table load including magnetic Chuck: From 250 to 3.500Kg
Feed in longitudinal axis: 1.000-30.000mm/min
Feed in cross axis: 0,01 – 2.000mm/min
Feed in vertical axis: 0,001 – 1.500 mm/min
Grinding wheel dimensions: From 250 x 38 x 50,8 to 400 x 80 x 127mm
Grinding spindle drive: From 5,4 to 11 kW
Control range grinding spindle motor U/min rpm: 1.000 – 4.500
Double Column Grinding
Machines
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Technical data models Z1015 to Z2050
Grinding range: From 1.500 x 1.200 to 5000 x 2.200mm
Cross travel: From 1.100 to 2.100mm
Longitudinal travel: From 2.000 to 5.500mm
Distance table to spindle centre: 1.050mm
Table load incl. magnetic Chuck: From 3000 to 15.000Kg
Feed in longitudinal axis: 5.000 – 30.000 mm/min
Feed in cross axis: 0,01 – 5.000 mm/min
Feed in vertical axis: 0,001 – 3.000 mm/min
Grinding wheel dimensions: 500 x 100 x 203,2mm
Grinding spindle drive: From 22 to 30kW
Control range grinding spindle motor U/min rpm: 400 – 3.000
Rotary Table Grinding
Machines
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Technical data models Z500R to Z2000 R*
Cross travel: From 550 to 750mm
Size of magnetic chuck Ø: From 500 to 2.000mm
Distance table to spindle centre: 600mm
Table load incl. magnetic Chuck: From 500 1/ 590 2 Kg to 3.5002
Feed in cross axis: 0 – 2.000mm/min
Feed in vertical axis: 0 – 1.500mm/min
Grinding wheel dimensions: 400 x 80 x 127mm
Grinding spindle drive: 11kW
Rotary table speed U/min rpm: 10 – 100
Cylindrical Grinding
Machines
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Technical data models ZR300 to ZR1000
Grinding spindle drive: 1.5 kW
Grinding spindle diameter: 80mm
Spindle speed range* /driven by belts U/min rpm: Option 1: max. 28.000 / Option 2: max. 42.000
Taper hole: From MK4 to MK5 Morse taper
Swivel angle degree: +90° / -30°
Drive motor: 0,75 kW
Spindle stroke: 25mm
Taper hole: From MK3 to MK4 Morse taper
Vertical Grinding
Machines
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Technical data models ZV500 to ZV1000 (on request)
Cross travel: 620mm
Size of machine table Ø: 500-600mm
Table load incl. magnetic Chuck: 600Kg
Distance magnet to tool holder HSK-C63: 580mm
Feed in cross axis: 0 – 2.500
Feed in vertical axis: 0 – 1.500
Grinding wheel dimensions Ø (max.): 250mm
Grinding spindle drive: 30kW
Grinding spindle speed U/min rpm: 25.000
Grinding spindle speed U/min rpm:10-100
Smart and safe magnetic systems to operate simply, making your work easier and helping to make handling and machining more efficient in production.
The Walmag brand carries tradition, quality and affordability in the background of its own development and production center.
Walmag’s philosophy helps customers improve the safety and efficiency of their production processes.
Professional warranty and post-guarantee service, repair and repair of magnet of all technologies.
Magnetic Handling and lifting
…Replacing ropes, chains, and clamps with a high-strength, safe solution for handling steel products and large raw iron castings in foundries, steel mills, workshops, and metal warehouses.
Permanent Lifting magnets
Battery Lifting Magnets
Electropemanent Lifting Magnet
Magnetic Chucks Permanent
Magnetic Chucks Electropermanent
Electromagnetic Chucks
Demagnetization
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Some materials retain a relatively high amount of magnetism after exposure to a magnetic field. To eliminate this, the component must be demagnetized by an alternating magnetic field which is gradually reduced to zero. Our demagnetizers are used for this operation as they can efficiently eliminate the residual magnetism in various materials and workpieces of various dimensions.
The DM table demagnetizer is suitable for flat and small cylindrical parts up to the thickness of 60 mm.
Demagnetiser HD is capable of demagnetizing parts up to a depth of 25 mm.
You can make use of the TDM tunnel demagnetizer for boxes or parts in circular shape with the wall thickness up to 30 mm.
When combined with a belt conveyor, these are ideal in automated plants.
Medium distributor dry lubrication technology for dry milling and dry drilling that brings advantages and benefits throughout the process, more efficient, precise and faster, cost-saving, clean and sustainable.
Technically and physically unique, MHT GmbH from Schramberg offers a completely new milling technology for cooling, lubrication and chip removal with the Medium Distributor System. The Medium Distributor completely replaces cooling lubricants, minimum quantity lubrication as well as Trough Spindle Coolant solutions and ideally serves the three main components of the machining process during milling and drilling.
Tools for FSW (Friction Stir Welding) technology. This welding method makes it possible to create high-strength joints without melting the material, which ensures exceptional quality and reliability. We at MASAM are ready to provide solutions for the most demanding industrial applications.
FSW is a modern method of joining materials, which has gained great popularity in various industries in recent years. This method of joining materials is the result of constant research and development in the field of material engineering. FSW technology uses heat generated by friction between the rotating tool head and the joined material. This process makes it possible to join different metals and their alloys, but also other materials such as polymers and composites
During welding, a rotary tool with a specially adapted tip and shoulder is pressed into the welded metals. Heating occurs due to friction and plastic deformation of materials. The tool arm generates the main part of the heat in the process and at the same time prevents the material from being blown out of the joint. When the temperature of the material rises to about 80% of the melting point, the material around the tip softens, mixes and forms a weld joint. During the process, intense plastic deformation occurs at elevated temperature. The fine microstructure in the welds created by friction welding is responsible for the good mechanical properties of the joints.
Use of FSW
The current state of application of FSW technology in industry is very positive. FSW is used in various industries such as automotive, aerospace, marine, energy and others.
Machines and equipment for FSW technology
The choice of the most suitable equipment for FSW technology affects many factors that will determine the concept of the entire workplace. Machines are available for smaller dimensions of welded assemblies, but also devices for large-scale applications. It goes without saying that the possibility of automating the welding process and interoperation manipulation is possible.
Vertical machining centre
Vertical machining centre options with Friction Stir Welding (FSW) capabilities. The machine is equipped with a powerful spindle, a vertical moving head and a fixed table for machining extremely long and heavy workpieces. The machine also provides high feed rates to reduce no-cut and no-weld times.
SERVICE
In order to bring the best service and exceed the requirements of our clients in Mexico, EXERON, TRIMILL, SAMAG, ZIERSCH, WALMAG, MHT and MASAM brands are represented by us, 2R-Technology.
With our service and application engineers, we attend even the most complex specific needs of each of our clients, understanding their needs to offer an adequate solution for each one, giving a solution focused on reducing the manufacturing time and costs of their production, offering a solution through high-quality technologies.
In constantly evolution to provide the best care to our customers and friends.
Sales, technical support, applications, spare parts, maintenance, and training up to expert level, only with 2R-Technology. Your one stop shop!
YOU ARE NOT BUYING JUST A MACHINE…
LOGISTICS
RIGHT IN YOUR PLANTTRAINING
FOR YOUR PEOPLE IN YOUR LANGUAGEMAINTEINANCE
KEEPING IT AS A NEW MACHINE
LOGISTICS
RIGHT IN YOUR PLANTTRAINING
FOR YOUR PEOPLE IN YOUR LANGUAGEMAINTEINANCE
KEEPING IT AS A NEW MACHINE
-
REPAIRS
JUST IN TIME WHEN YOU NEED ITCALL CENTER
24 HOURS WITH TRAINED TECHNICIANS
IN HOUSE @ MEXICO
SPARE PARTS
